1) Technology Orientation
Production and application of aerated concrete has a history more than 40 years in China. Viewing from technology point, high quality products can use 3mm special sand slurry technology to meet the construction requests and 50% energy saving goals. (When mortar joint is less than 3mm, take thermal conductivity coefficient of wall as 1; when mortar joint is more than 3mm, take thermal conductivity coefficient of wall as 1.5). Based on the history of the aerated concrete development, only high quality products can bring a prosperous market. Thus, the technology orientation of this scheme is high-class products according to China Standard GB11968-2006.
2) Production Capacity
The product is aerated concrete block and the output is 150,000m3 per year. The first phase can be equipped according to 100,000m3 per year. There is a reservation of plate in consideration of user's need.
3) Product Specification
Products conform to requirement of 04~07 grade blocks stated in GB11968-2006.
General Specifications of Aerated Concrete Blocks
PSV Hydraulic Load Sensitive Multi Directional Control Valve PSV
The valve is through the relative movement between the spool and valve body to change the connection on the valve body oil path off the valves. Multi-directional control valve is a valve as the main body by two or more combined valve. Depending on the job requirements, the safety relief valve, check valve and fill valve combination subsidiary valve. And compared to other types of valves, multi-directional control valve has a compact structure, small pressure loss, the slide valve movement resistance, a number of functions, long life, simple to manufacture.
The maximum flow rate of the pump: 350l/min
The maximum flow rate of the actuator specifications: 80/210l/min (3/5)
Maximum pressure specifications: 420/400bar (3/5)
Manipulation modes: manual (handle)
Electro-hydraulic control (remote control)
Hydraulic control
Application: for several different load pressure actuator at the same time work
Such as heavy object lifting and hoisting devices
(Cranes, concrete pump trucks, logging equipment, high-altitude operation truck, etc.)
External wall panel or Internal wall panel AAC Lightweight Wall Panel Machine
Our factory called MINGJIE Building Material Equipment Manufacturing Co Ltd,She located in Changzhou city Jiangsu province.She is a China based primary AAC panel produciton Line manufacturer, We can provide our worldwide customers with superior quality of full-automatic AAC panel machine,automatic AAC panel machine and more. Our products are reliable in performance and provided at competitive prices. As a result, they are widely exported to India, Vietnam, Saudi Arabia, Indonesia, Middle East, and more.In addition, we have strong production capacity, so we are able to handle large orders. So, if you are in need of our concrete panel machine, please do not hesitate to contact us.
AAC slab/AAC panel Introduction
1. Aerated concrete plate full name of autoclaved aerated concrete panels/slabs, calcareous and siliceous materials as the main raw material, with aluminum powder for gas material with embalmed the reinforcing mesh sheets by mixing with water, casting, pre-curing and cutting, autoclaved curing, then become to the porous plate
2. According to the production using range, aerated concrete board can be divided into aerated concrete exterior wall board, partition board and roof panel.
A)Aerated concrete external slab
Good thermal conductivity, good insulation performance, good fire and seismic performance. Not only the superficial density is small, but also the strength (the board is equipped with the reinforcement) and the fine machinability (can be nailed, can be saw, can bond). Used as the frame structure exterior wall, already from the past limited to the multi-storey building development to the high-rise building.
B)Aerated concrete partition board
Aerated concrete partition board with its lightweight, heat preservation, sound insulation, enough strength and good machinability, etc., is widely used in a variety of non bearing wall. Its remarkable characteristic is the construction does not need lifting and artificial to be installed, and the layout of flexible; due to the partition plate format. Therefore, compared with other masonry wall construction speed, labor intensity is low and the wall is smooth, shorten is the construction period.
C)Aerated concrete roof panel
Aerated concrete roof panels have good bearing and insulation comprehensive performance. Light weight (is only 1 / 3 of the general reinforced concrete prestressed hollow slab), good heat insulation and fireproof performance; due to the quality of the light, so in the construction of a can be 5-6 Allegro lifting, but also on the roof panel directly laying asphalt felt waterproof coiled material, basically avoids the roof of wet, so as to speed up the progress of the construction, shorten the construction period. Because of its lightweight, low thermal conductivity, good fire resistance, and has the dual function of heat preservation, load bearing, and simple construction, it is a kind of roofing material widely used in China and has broad prospects.
Main features of AAC slab/AAC panel:
A. Light weight and high strength
B. Fine insulation material and heat preservation
C. Excellent sound insulation
D. Fireproofing
E. Last for long time
F. Pollution free products
G. Good frost resistance
H. Outstanding ability of preventing osmosis
I. Fine waterproofness and inteneration.
4.2m mould Fully Automatic Autoclaved Aerated Concrete Equipment Sand Lime
Company introduction:
Changzhou Mingjie Building Material Equipment Manufacturing Co., Ltd is one special Manufacturer of AAC plant, with more than 15 years’ experiences in AAC equipments’ production, Most production line have been sent to Iran,India, Saudi Arabia and Indonesia. Welcome your coming.
Autoclaved aerated concrete
Autoclaved aerated concrete is a versatile lightweight construction material and usually used as blocks. Compared with normal (ie: red brick) , autoclaved concrete has a low density and excellent insulation properties and also very lightweight.
Aerated concrete is a lightweight concrete which is grinding by cement,lime,sand(or fly ash) according to ratio, then mixing,adding foaming agent and been autoclaved. There are a lot of less than 2 mm diameter of artificial bubble in silicate concrete. Its density weight is generally lighter than 1000kg/m3
Advantages
1. Autoclaved aerated concrete combines insulation and structural capability in one material for walls, floors, and roofs. Its light weight/cellular properties make it easy to cut, shave, and shape, accept nails and screws readily, and allow it to be routed to create chases for electrical conduits and smaller-diameter plumbing runs. This gives it design and construction flexibility, and the ability to make easy adjustments in the field.
2. Durability and dimensional stability. A cement-based material, AAC resists water, rot, mold, mildew, and insects. Units are precisely shaped and conform to tight tolerances.
3. Fire resistance is excellent, with eight inch thick AAC achieving a four-hour rating (actual performance exceeds that and meets test requirements for up to eight hours). And because it is noncombustible, it will not burn or give off toxic fumes.
4. The light weight means that R-values for AAC are comparable to conventional frame walls, but they have higher thermal mass, provide air tightness, and as just noted, are not combustible. That light weight also gives a high sound reduction for privacy, both from outside noises and from other rooms when used as interior partition walls.
Steam Brick AAC Stainless Steel Autoclave Automatic Steam Sterilizer
Description:
Autoclave is the key equipment in the production of aerated concrete and autoclaved brick. Our autoclave is a principle and cylindrical device made of steel, and has the advantages of good quality and reliable performance.
Applications:
The autoclave is applicable for curing the cut body under high temperature and high pressure, and is also applicable for curing the autoclaved brick under high temperature and high pressure.
Specifications:
We are a professional entity who is manufacturing and exporting autoclave which is used for steaming AAC blocks&light concrete.
Technical Parameter:
No. |
Size (m) |
Max designed pressure (mpa) |
Working pressure(mpa) |
Designed Temperature (℃) |
Working Temperature (℃) |
Working Medium Extrnal Dimensin |
Device Size(M) |
1 |
2×21 |
1.4 |
1.3 |
198.34 |
194.13 |
Saturated steam |
22.12×2.6×2.973 |
2 |
2×26.5 |
1.6 |
1.5 |
200 |
200 |
Saturated steam |
27.62×2.6×3.211 |
3 |
2×31 |
1.6 |
1.5 |
200 |
200 |
Saturated steam |
32.12×2.83×3.211 |
4 |
2.68×38 |
1.65 |
1.5 |
205 |
205 |
Saturated steam |
39.4×3.595×4.504 |
5 |
2.85×38 |
1.65 |
1.5 |
205 |
205 |
Saturated steam |
39.4×3.595×4.504 |
6 |
2.85×39 |
1.65 |
1.5 |
205 |
205 |
Saturated steam |
40.4×3.595×4.504 |
About us :
Changzhou Success Building Material Machinery Co., Ltd., hereinaftercalled “Success”, is the professional enterprise for fabrication of new style building material machinery and equipment. With the total investment of more than 20 million yuan and in the area of 30,000 suqre meter being occupied, there are various kinds of medium-scale and large-scale fabrication facilities in Success. There are three strong teams in Success, namely, the skilled worker team in rich experience of more than 30 years, the techinical research and development team, as well as the management team. College graduates occupies 60% of the entire management-related personnel. Success has already established the long-term cooperation relationship with the domestic well-known universities and colleges and famous engineering experts in the field of building material in China.
Fully automatic Autoclaved Aerated Concrete Production Line for High Buildings Fire prevention and heat insulation
Fire prevention and heat insulation Quick Detail:
Following the domestic development requirement regarding energy saving and environmental protection, we have upgraded, innovated and developed series of AAC production line equipment based on initiation from and absorption of the advanced German technology and design concept.
So far we have supplied all kinds of AAC production line equipment in different facility configurations and production capacities to domestic and abroad customers.
In the meanwhile, we have provided customers with various kinds of service such as upgrade of equipment, expansion of production capacity, analysis of raw material, systematic process design and layout, complete project management, and so on.
Raw Material:Sand,Lime,Cement,Gypsum, Aluminum powder,Water
Power:380~450kw,220V,380V
We can supply different equipment configuration for following AAC production lines:
- AAC Block and Panel Production Line in Annual Output (Production Capacity) of 50,000m3 - 300,000m3
Description:
Project Proposal of AAC Production Line AAC Plant
Annual out put 50,000-300,000m3
I Production Technique
1. Product Principle
1) Technology Orientation
Production and application of aerated concrete has a history more than 40 years in China. Viewing from technology point, high quality products can use 3mm special sand slurry technology to meet the construction requests and 50% energy saving goals. (When mortar joint is less than 3mm, take thermal conductivity coefficient of wall as 1; when mortar joint is more than 3mm, take thermal conductivity coefficient of wall as 1.5). Based on the history of the aerated concrete development, only high quality products can bring a prosperous market. Thus, the technology orientation of this scheme is high-class products according to China Standard GB11968-2006.
2) Production Capacity
The product is aerated concrete block and the output is 150,000m3 per year. The first phase can be equipped according to 100,000m3 per year. There is a reservation of plate in consideration of user's need.
3) Product Specification
Products conform to requirement of 04~07 grade blocks stated in GB11968-2006.
General Specifications of Aerated Concrete Blocks
Working Principle:
Technical Parameter:
The formulation of aerated concrete of 600kg/m3 absolute dry volume weight is:
Sand : Quick Lime : Cement : Gypsum = 68 : 20 : 10 : 2
Aluminum accounts for 0.074% of the total volume of dry materials;
Ratio of water to material: 0.6~0.65.
Operation Instruction:
One-shift production may be put into practice when piecework system is carried out in the enterprise, but working hours must be prolonged and workers of the shift must be increased, and also labor protection should be done well. If four autoclaves are arranged in Phase One, fixed persons are organized in one shift.
Fireproofing of Autoclaved Aerated Concrete AAC Block Machine / AAC Brick Plant
Cutting Set
Important part of aac block cutting machine . One set cutting machine consists of one horizontal cutter, one vertical cutter, one cutting cart, and specific rail for cutting cart. (tongue and groove making device, hand-holding hole making device and vacuum sucking cover are optional).
Cutting wires on horizontal cutter are fixed on guide pillars while on vertical cutter each wire is tensioned by compressed air cylinder.
After the tilting hoister puts the cake on the first cutting cart then it carries the cake through horizontal cutter. When the cake arrives vertical cutting section, it will be jacked up to reduce vibration and cut on vertical cutting machine. Through the driving motion of chain, the gear box makes the cutting frames move up and down meanwhile the two cutting frames swing with equal force from both sides.
The air cylinder tension device drives the cutting wire to do reciprocating motion, and thus form transverse cutting action.
Technology Orientation of our equipment
Production and application of aerated concrete has a history more than 40 years in China. Viewing from technology point, high quality products can use 3mm special sand slurry technology to meet the construction requests and 50% energy saving goals. (When mortar joint is less than 3mm, take thermal conductivity coefficient of wall as 1; when mortar joint is more than 3mm, take thermal conductivity coefficient of wall as 1.5). Based on the history of the aerated concrete development, only high quality products can bring a prosperous market.
Production of our equipment specification
Products conform to requirement of 04~07 grade blocks stated in GB11968-2006.
General Specifications of Aerated Concrete Blocks
Working Principle for whole process:
High quality AAC autoclave for AAC plant
Description:
This product is key equipment which has a widely application in building material factory to autoclaved cure different kinds of building materials. It is also used in areas of chemical, textile, wood, metallurgy, military industry. Convenient operation, security and reliable are its advantages.
Autoclave belongs to pressure vessel which has explosion risk. According to the supervision regulation on safety technology for pressure vessel on divide standard of pressure vessel, the product is part of first and second class pressure vessel. Before putting into operation, the end-user must register in the local boiler and pressure vessel safety supervision organization and acquire the operation permit, at the same time it must accept supervision and inspection.
AUTOCLAVE TECHNICAL PARAMETER | ||||||||||
Name |
Units |
2.0×21 | 2.0×26.5 | 2.0×31 | 2.5×26.5 | 2.5×32 | 2.5×38 | 2.68×22.5 | 2.75×38 | 2.85×32 |
lnner Diameter |
mm | 2000 | 2000 | 2000 | 2500 | 2500 | 2500 | 2680 | 2750 | 2850 |
length |
mm | 21000 | 26500 | 31000 | 26500 | 32000 | 38000 | 22500 | 38000 | 32000 |
Pressure |
Mpa | 1.6 | 1.6 | 1.6 | 1.6 | 1.6 | 1.6 | 1.6 | 1.6 | 1.6 |
Design Temp |
℃ | 204.3 | 204.3 | 204.3 | 204.3 | 204.3 | 204.3 | 204.3 | 204.3 | 204.3 |
Work Pressure |
Mpa | 1.5 | 1.5 | 1.5 | 1.5 | 1.5 | 1.5 | 1.5 | 1.5 | 1.5 |
Temp |
℃ | 201.4 | 201.4 | 201.4 | 201.4 | 201.4 | 201.4 | 201.4 | 201.4 | 201.4 |
medium |
Saturated vapor,condensed water | |||||||||
kettle Gauge |
mm | 600 | 600 | 600 | 800 | 800 | 800 | 800 | 1000 | 963 |
Capacity |
m³ | 66 | 83 | 97 | 130 | 152 | 186 | 127 | 225 | 207 |
Totel Weight |
KG | 27500 | 33400 | 41550 | 51800 | 58435 | 67500 | 45758 | 78500 | 72840 |
Dimension |
mm |
22000X 2800X 2600 |
27800X 2730X 3300 |
32600× 2850× 4350 |
27800X 3800X 5070 |
33969× 3800× 5079 |
39969X 3800X 5079 |
24180× 3852× 4352 |
39969X 3800X 5379 |
33970× 3830× 5500 |
Contact Person: Mr. wei
Tel: 18990909900
Fax: 86-190-457-3333