Customized 20Ton Self - aligned Pipe Welding Rotator / equipment with PU Roller

Quick Details

• Tilting rotator for flange welding.
• Steplessly controllable rotary drives by means of A.C. or D.C. motor (on request) drive via self-locking worm gear reducers;
• Schneider or Panasonic inverter to realize VFD speed control and synchronous rotation of rollers;
• The steel structure rack is the loading rack, make the active of support welding turning roll to load the weight of work-piece and adjust the tilt angle, avoiding the drift of work-piece;

1. Introduction

This series welding rotator is specially used for flange welding. It can put the welding seam to the best position by tilting it and then furnish the SAW welding process. It’s convenient and easy.
We also tailor made this special pipe welding rotator upon your requirements. Please communicate with us for more details.

2. Main Parameters

3. Main features

The standard models of our roller beds or pipe welding rotators have the following features:

• Steplessly controllable rotary drives by means of A.C. or D.C. motor (on request) drive via self-locking worm gear reducers;
• Schneider or Panasonic inverter to realize VFD speed control and synchronous rotation of rollers;
• The steel structure rack is the loading rack, make the active of support welding turning roll to load the weight of work-piece and adjust the tilt angle, avoiding the drift of work-piece;
• Heat treatment to main welding parts after welding; sand blasting treatment to main welding parts before painting;
• Upper surface of base is treated with fine machining;
• Roller distance is lead-screw adjustable and roller surrounding angle among 45°～110°;
• All motion parts have lubrication system;
• Main electric elements are ABB/Siemens brands;
• Hand pendant with Forward-Stop-Reverse and speed potentiometer are standard;
• Lifting lug on the base of roller bed;
• Standard color:

Optional features:

• Roller material options: Metallic or Rubber roller;
• Interface for integral control with welding column&boom;
• Foot switch;

4. Supply range

• Driving turning roll                                                     1set
• Idle turning roll                                                        1set
• Steel structure rack                                                     1set
• Electric control system [including 1piece of electric control cabinet, 1piece of remote control box with cable 6m]                                        1set
• Technical documents (with manual book, conformity certificate, packing list, etc)                                                                          1set

5. Reference photo
 

 
6. Comparative advantage

• ISO9000&CE certified;
• Professional and experienced engineer team to ensure the advanced design about structure and electric;
• Experienced and skilled workers to care for each work flow from material cutting, welding, grinding to final assembly and testing to ensure high machine quality;
• Professional and experienced after sale service team to guarantee quick and satisfied installation, commissioning or service;
• Optimum materials and outsourcings to ensure the best performance;
• Commissioning and testing before delivery;
• Factory inspection is encouraged;