vessel turning rolls

Anti - drift type Welding turning rolls tank rotator For heavy duty industry 500 ton

1. Quick Detail

• Anti-drift type welding rotator is broadly used in nuclear, power plant, or other heavy duty industry;
• Hydraulic lift type or roller swinging type are available to prevent axial drift of job;
• The displacement sensor is made by NOVO of Germany;
•  The main control applies the PLC and A/D converter unit of MITSUBISHI FX2N.

2. Introduction

This kind of turning-roll or welding rotator is applicable for narrow gap vessel welding on thick-wall cylinder, or it is necessary to prevent axial drift of work-piece during welding. Its adjustment is adopted with roller up-lift type, which is advanced in structure, complete in function, easy in operation and reliable in performance. So it is ideal equipment for improving welding quality and realizing welding automation.

We also tailor made the welding rotator upon your requirements. Please communicate with us for more details.

2. Main Parameters

3. Main features

The standard models of our roller beds or welding rotators have the following features:

• This series of turning-roll is mainly composed of driving turning-roll, idler turning-roll, detecting unit and electric control system.
• Steplessly controllable rotary drives by means of A.C. or D.C. motor (on request) drive via self-locking worm gear reducers;
• Schneider or Panasonic inverter to realize VFD speed control and synchronous rotation of rollers;
• Heat treatment to main welding parts after welding; sand blasting treatment to main welding parts before painting;
• Electric system is composed of PLC, A.C. Inverter, HMI and displacement sensor.
• The displacement sensor is made by NOVO of Germany;
• The main control applies the PLC and A/D converter unit of MITSUBISHI FX2N.
• Upper surface of base is treated with fine machining;
• Roller distance is lead-screw adjustable and roller surrounding angle among 45°～110°;
• All motion parts have lubrication system;
• Main electric elements are ABB/Siemens brands;
• Hand pendant;
• Lifting lug on the base of roller bed;
• Standard color:

4. Supply range

• Driving turning roll                                            1set
• Idle turning roll                                               1set
• Detecting device                                                1set
• Electric control system [including 1piece of electric control cabinet, 1piece of remote control box with cable 6m]                               1set
• Technical documents (with manual book, conformity certificate, packing list, etc)                                                                     1set

5. Reference photo

6. Comparative advantage

• ISO9000&CE certified;
• International warranty;
• Punctual delivery;
• Professional and experienced engineer team to ensure the advanced design about structure and electric;
• Experienced and skilled workers to care for each work flow from material cutting, welding, grinding to final assembly and testing to ensure high machine quality;
• Professional and experienced after sale service team to guarantee quick and satisfied installation,commissioning or service;
• Optimum materials and outsourcings to ensure the best performance;
• Commissioning and testing before delivery;
• Factory inspection is encouraged;